Automation is a large part of what helps businesses run efficiently, cut down on manual work, and increase productivity. But automation products, like any tool, do age, wear out or become obsolete.
So, when is it really time to upgrade your automation devices?
In this post, we’ll clearly identify the warning signs and discuss the dangers of a company that still relies on outdated systems (even if life is going relatively well) and how software updates can add real value to your operation.
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The Importance of Updating Automation Products
Technology Keeps Changing
Technology doesn’t stand still. Innovative new features, faster performance, enhanced safety and more intelligent systems emerge every year. If you haven’t upgraded your automation gear, such improvements may not be available to you.
Old systems can run slower and less efficient.
Built-in obsolescence As automation products get old, they might not work as fast or as well. This can also slow down your production speed and performance.
Can’t Get Support or Parts
At some point, manufacturers discontinue making replacements or offering support for earlier products. When it does, repairing broken gear gets more difficult and expensive.
Sign That You Should Update
If you’re not sure if your existing automation still makes sense, these are the most obvious “symptoms” to look for:
Frequent Breakdowns or Errors
Are machines breaking more than they used to? Chronic clogs are indicative of a failing system_._
What It Means
If your team loses days in fixing things instead of actually getting products out of the door, it’s a sign that you are working with an automation system that is no longer dependable.
High Maintenance Costs
Are you putting more into repairs and maintenance than you have before? Older systems tend to require more upkeep, which can eat into your budget.
Slow or Poor Performance
If your machines are slowing down and making mistakes, or aren’t hitting production targets, the problem could be they’re unable to accommodate your current demands.
Outdated Software or Controls
Older automation products could be using software that is no longer supported. This may result in safety hazards and security issues.
Advantages of Replacing Automation Products
Upgrading may feel like a large leap, but there are many reasons why doing so makes your business more efficient and future-ready.
Better Performance and Speed
The new automation systems are faster and more reliable. This allows you to meet timelines, enhance product quality and raise customer satisfaction.
Lower Maintenance Costs
New machines typically carry warranties and are constructed to have a longer life span. You’ll have to spend less money and time on repairs.
Improved Safety and Compliance
When it comes to new automation products, updated hardware safety is built in. This will make your team feel safe and keep you in compliance with all the necessary safety rules and laws.
Energy Savings
And newer automation equipment is more energy efficient, too. That can, over time, decrease your electric bills and limit your environmental impact.
Common Fears About Upgrading
Most businesses are apprehensive about upgrading, and that’s perfectly normal. Here’s a selection of some common fears — and an explanation.
Upgrading Is Too Expensive
Sure, setting up new systems costs money but view it as a long-term saving. If you look at the long-term, you will see that with minimized downtime, less problems in repair work and better performance can help offset some of the cost.
It Will Be Difficult for Our Staff to Learn How to Use New Equipment”
Today’s automation is mainly designed to be more user friendly than the laboratory equipment. And vendors also offer training and support to help your team get up to speed fast.
We can’t afford to be switching systems”
It may not seem as though there’s ever a good to upgrade, but the price of sticking with an antiquated system can be greater in time. Most suppliers can help you plan the upgrade in stages, so you don’t have to halt operations.
How to Plan for an Upgrade
If you’re thinking linking is the right move for your rig now, here’s how to get started.
Step 1 – What’s Going On with My Set Up Currently?
Get up close and personal with your existing automation. And it worked for Pope Catholic. You could look back at past marketing efforts to see what had gone right — and wrong.
Step 2 – Set Clear Goals
So determine what you want from your upgrade. Do you want to produce faster with improved accuracy and less downtime?
Step 3 – Speak with a Reputable Dealer
Contact companies that provide industrial automation products tailored to your industry. They can suggest options that meet your needs and budget.
Stage 4 – Establish budget and timelines
If necessary, plan for upgrading in increments. This will help you control costs and prevent interruptions to your operations.
Final Thoughts
If your automation gear is old, sluggish or problematic, it may be time to replace it. Change can be tough, but the rewards that come from upgrading in terms of performance, economies and safety benefits certainly outweigh the costs for your business.